Packing Line |
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The CF Packing System
Ahead of the Curve
- Gentle Handling
- Delicate Washing and Polishing
In-Line Mechanical Automation
- Precision Sizing and Counting
- Product Labeling
'Smart' Interface
The Process
Bins move automatically to bin tippers.
- Bins clamped, tilted
- Door opens gently letting melons
flow onto metering belt
- Once melons are clear of bin, the tipper continues it's cycle
Once mellons are placed on the metering belt, a sensor overhead monitors their flow.
- Adjusts speed to feed the roller grader consistently
On the roller grader, melons are rolled into proper orientation and enter washing area.
- Controlled pressure nozzles cleanse
field dust off melons
- Gentle washing via long bristle
brushes
- Drying and polishing with high velocity air
Melons are transferred to initial grading area.
- Culls ejected
- Different varieties separated and sent to designated stations via conveyer
Melons continue through grading station to the sizing conveyer:
- Each melon is cradled between four
rollers
- Remains there as it is conveyed over electronic load cell
- Melons are accurately weighed and
transported on the address programmed by the operator
- Individually sized melons are pushed from the conveyer to the packaging area
From the operator control center.
- The operator can program the
computer to create a drop schedule
- Operator can also change the minimum and maximum weight or any group of melons
Sized and Counted melons are packed in bins for order fulfillment.
- Melons are weighed at an accuracy
of plus or minus 1/4 Lbs
- QC checks done routinely
- Accurate sizing enables attractive
patterned pack placement in bins
- Good for direct-from-bin
merchandising
- Reduces bruising in transit
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