Cooasw Farms

The CF Packing System

Bins move automatically to bin tippers:

  • Bins clamped, tilted
  • Door opens gently letting melons flow onto metering belt
  • Once melons are clear of bin, the tipper continues it's cycle

Once melons are placed on the metering belt, a sensor overhead monitors their flow:

  • Adjusts speed to feed the roller grader consistently

On the roller grader, melons are rolled into proper orientation and enter washing area:

  • Controlled pressure nozzles cleanse field dust off melons
  • Gentle washing via long bristle brushes
  • A gentle solution sanitized each melon
  • Drying and polishing with high velocity air

Melons are transferred to initial grading area:

  • Culls ejected
  • Melons graded by human eye and sent to computer sorting via conveyer

Melons continue through grading station to the sizing conveyer:

  • Each melon is cradled between four rollers
    • Remains there as it is conveyed over electronic load cell
  • Melons are accurately weighed and transported on the address programmed by the operator
    • Individually sized melons are pushed from the conveyer to the packaging area

Computer Precision

From the operator control center:

  • The operator can program the computer to create a drop schedule
  • Operator can also change the minimum and maximum weight or any group of melons

Sized and Counted melons are packed in bins for order fulfillment.

  • Melons are weighed at an accuracy of plus or minus 1/4 Lbs
    • QC checks done routinely
  • Accurate sizing enables attractive patterned pack placement in bins
    • Good for direct-from-bin merchandising
    • Reduces bruising in transit

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